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This Kaiser Darrin (#152) was purchased in 1971 by my father, Jack E. Koch. The car was purchased from Harold Raymond, a collector/dealer who had two Darrins at the time. Dad traded a 1949 Jeepster, a 1929 Essex and $1,500 cash for the car. Although the car was originally Red Sail, it was white when dad bought it. Dad had it painted light green (it was a DeSoto color from 1954, not the Darrin's Pine Tint) in the mid-1970's and drove it quite often until his death in 1982. After that, it was pretty much relegated to parades as we concentrated on raising our families. By 2004, the car had been stored in my brother's heated garage, but not driven, for about eight years. The sale of my brother's house and garage necessitated a move and we decided it was time to restore this car to its original beauty. We began the restoration process by going through the engine and fuel system. Fortunately, we have a mechanic that has worked on this car since my father purchased it 35 years ago. After a thorough cleaning of the fuel system, we were able to drive the car again for the first time in years.

After researching a number of shops (but apparently not enough research), we put the car on the back of an Allied Van Lines truck and shipped it from Quincy Illinois to Spooner Wisconsin. This was an odyssey that we would soon come to regret. The shop that we used boasted of having 40 years experience of working with Corvettes and, before that, working in the boat industry. Let's just say that if you are looking for a fiberglass restoration shop - I wouldn't recommend this one. In June of 2005, my brother and I drove to Wisconsin and trailered the car home. Once we got the car home, we started finding problem after problem with the finish and how the car was put back together. As soon as we unloaded the car, we found that the back bumper had only been attached with two bolts (and they were loose). The back turn signals had been wired incorrectly and several of the gauges no longer functioned. We also noticed that the doors had been incorrectly re-installed and were rubbing on the fenders when opened. A small fire in the nest of wires under the dash in September convinced us that the wiring had to be completely redone.

After driving the car all summer, we began preparations for continuing the restoration over the winter. We took the car back to our mechanic, Bob Askins. Bob found and corrected a number of other problems, including having the brake line go between axle and the body, so that it was crushed anytime the car hit a bump in the road. He also noticed that the spacers between the body and frame were not re-installed, causing the steering column to be at the wrong angle. By December 2005, all of the gauges had been reconditioned, the car had been re-wired, and a number of other issues had been resolved. On to the paint booth.

The biggest issue with the finish of the car was the omission of gel coat in the first restoration. While we wanted the car stripped to bare fiberglass, it appears that the media blaster used too much pressure and flaked the fiberglass. In other areas, part of the gel coat was left. When all was said and done (and more was said than done), the finish of the car was anything but smooth. The car was completely stripped again in January 2006. After inspection revealed additional cracks in the fiberglass, more body work was completed. A thick layer of gel coat was applied and sanded smooth after the gel coated cured. After the gel coat was sanded smooth, filled and recoated where necessary, the car was primed. In early April, the car was given its Red Sail paint and clear coat. We'll add more pictures as they become available.

 

 

 

February 2005 in "DeSoto Green"

The car still had its original interior

All of the chrome was also redone

The doors still work fine, although the rails are starting to get a little worn

This view was the basis for the masthead

The steering wheel was pearl at one time

While the new interior looks good, these screws were left out

Media blasting in early 2005 revealed damage to the glass

Upon further review, it appears that the blasting shop had the pressure set too high

View of the trunk/top area

Left rear quarter panel

Left front fender

Left front corner

Front clip

Passenger side and interior view

Right rear quarter panel

Tonneau cover

Doors and dashboard

Trunk lid (some of the gel coat still intact)

Interior looking from rear

Driver's side interior

Seating area

Front of car

Damage to fiberglas on top of front of car. Appears to have been an old repair that didn't hold.

Car as it was painted in March 2005 by Auto Restorers

Another view of the painted car

3rd view of the painted car - looks good (from a distance)

we thought we had a finished car

The restorer failed to gel coat the car before painting it. As a result, back to the drawing board in January 2006

Car at Klingele's Rod's

Early 2006 - back to bare fiberglass

Drivers side during restoration - fixing a few cracks that were missed in 2005

Another angle of the driver's side

Plenty of sanding to do

Starting to put down the new gel coat

Drivers side in gel coat

No, it's not the Batmobile

Next step - sanding

Sanding the gel coat

This stuff is rock-hard and forms a plastic armor over the fiberglass

There isn't a flat surface on the body of this car - all curves

Dave's paint booth isn't the largest in the world, but there's room for this car

Deck lids are almost ready

Sanded and primed waiting for a little touch-up

Should be ready to paint in a week

Deck lid is ready

Doors are ready

Tonneau cover with sprayable filler on one side

We have paint!

The body has been painted with 1 coat sealer, 3 coats paint and 4 coats of clear coat. Wet sanding and buffing next.

Final pieces - Hood and trunk lids

Deck lid

Driver's door

Passenger door

Dash board...Back to Bob's for assembly on Monday